How to maintain a used Doosan

Author:J           Date:2025-09-09

Here is Some Cleaning Used Doosan Procedures:

Thoroughly remove metal shavings and oil residue from the bed, guideways, turret, tailstock, and other components to prevent debris buildup that could scratch guideways or clog oil passages.

Wipe the control panel and display screen with a cotton cloth to maintain cleanliness.

Lubrication Inspection:

Check oil levels at all lubrication points, including the spindle housing, guideways, and lead screws, ensuring oil volume remains within standard ranges.

Manually press the hand pump (if equipped) and observe whether an even oil film forms on the surfaces of guideways and lead screws.

Coolant System Maintenance:

Inspect coolant fluid levels and promptly add or replace degraded coolant.

Remove metal debris from the coolant reservoir to prevent clogging of the pump and nozzles.

II. Weekly/Monthly Maintenance
Drive System Inspection:

Check spindle drive belt tension for proper tightness, cracks, or wear.

Inspect X/Z-axis lead screws for backlash. Measure reverse clearance with a dial indicator. Adjust if necessary or contact a professional for repair.

Hydraulic System Maintenance:

Verify hydraulic station pressure stability and oil level adequacy.

Inspect hydraulic lines for leaks; promptly tighten fittings or replace seals.

Pneumatic System Maintenance:

Drain accumulated water from the air filter; verify stable air pressure (typically maintained at 0.5-0.7MPa).

III. Quarterly/Annual Maintenance
Accuracy Inspection and Calibration:

Use a laser interferometer or ballbar to measure positioning accuracy and repeatability; perform pitch compensation if necessary.

Inspect spindle radial runout and end face runout; adjust or replace bearings if out of tolerance.

Electrical System Maintenance:

Clean dust from electrical cabinets (use vacuum cleaner to avoid blowing dust deeper into components); verify cooling fan operation.

Tighten power supply terminals and signal cable connectors to prevent loosening-induced failures.

Lubricant Replacement:
Drain old lubricant, clean the reservoir, then refill with new oil. Use Doosan genuine or equivalent certified lubricants.

IV. Long-Term Storage Maintenance
For extended equipment downtime, implement rust prevention: Clean all guideways and lead screw surfaces, then apply rust-preventive oil. Periodically power on the machine (at least monthly) to run system self-tests and lubricate components.

V. Recommendations and Precautions
Maintain Maintenance Records: Document each maintenance session's details, timing, and identified issues to track equipment condition.

Use Genuine Parts: For critical components (e.g., bearings, seals), select Doosan genuine parts to ensure compatibility and reliability.

Professional Support: For complex adjustments (e.g., precision calibration, parameter modification), contact Doosan after-sales service or a qualified engineer.

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