Daily maintenance and care guide for Shadick ALN400Qs jogging wires
The following is a guide to the daily maintenance and care of the Shadick ALN400Qs jogging wire:
1.Daily Maintenance
- **Equipment Cleaning
- After turning off the power, use a clean soft cloth to wipe the machine table, electrode wire guides, machining grooves and other parts of the machine to remove chips, oil and dust generated during the machining process.
- Pay special attention to cleaning the electrode wire winding parts and the electric discharge machining area to prevent the accumulation of chips and impurities from affecting the machining accuracy and equipment performance.
- **Working fluid check**
- Check the fluid level of the working fluid tank to ensure that it is within the normal range. Too low a fluid level will affect machining results and even cause the electrode wire to burn out.
- Observe the color and transparency of the working fluid, if the working fluid is found to be turbid or discolored, it should be replaced in time. At the same time, check the concentration of the working fluid to ensure that it meets the processing requirements.
- **Electrode wire check**
- Check whether the tension of the electrode wire is uniform, too much or too little tension will affect the processing accuracy and the service life of the electrode wire.
- Check the wear and tear of the electrode wire. If the electrode wire is found to be badly worn, it should be replaced in time to ensure the machining quality.
2.Weekly maintenance
- **Filter cleaning or replacement
- Remove the working fluid filter and rinse it with water or clean it according to the instructions for use of the filter. If the filter is seriously clogged, it should be replaced with a new one in time to ensure the filtration effect of the working fluid.
- **Guide wheel and bearing inspection**
- Check the wear and tear of the electrode wire guide wheel and bearings, and replace them in time if they are worn or rotate inflexibly. The good condition of the guide wheel and bearing is essential to ensure the operating precision of the electrode wire.
- **Electrical system check**
- Check the electrical components in the electrical cabinet to see if there are any abnormalities such as looseness, overheating, burning, and so on. Clean the dust inside the electrical cabinet to maintain a good heat dissipation environment.
- Check whether the connecting wires and plugs are firm, and tighten them in time if they are loose to prevent poor contact leading to equipment failure.
3.Monthly maintenance
- **Screws and guideways lubrication
- Lubricate the machine tool's screws and guide rails by applying the proper amount of lubricant to reduce friction and ensure the precision and stability of the moving parts.
- Check the wear and tear of the screws and guide rails. If there are any scratches or abrasions, they should be repaired or replaced in time to prevent affecting the positioning accuracy of the machine tool.
- **Tank cleaning**
- Empty the working fluid tank and thoroughly clean the dirt and impurities inside the tank. Specialized cleaners can be used to clean it, then rinse it with water and add new working fluid.
- **Accuracy check**
- Use precision testing tools, such as laser interferometer, ballbar, etc., to test the positioning accuracy and repeat positioning accuracy of the machine tool. If the precision deviation is found to be out of the permissible range, it should be adjusted and calibrated in time.
4. Unscheduled maintenance
- **Pulse power maintenance**
- According to the use of the equipment and processing requirements, regular maintenance of the pulse power supply. Clean the dust and oil on the power supply module, check the working status of the electronic components, and replace them in time if they are damaged.
- **Maintenance of automatic threading system**
- Check the components of the automatic threading system, such as threading motor, sensors, conduits, etc., to ensure that they work properly. Clean the threading catheter regularly to prevent clogging.
- Calibrate and debug the automatic threading system to ensure the accuracy and success rate of threading.
- **Machine tool software updates**
- Pay attention to the machine tool software update information released by Shadick, and update the control system software of the machine tool in a timely manner according to the actual situation, in order to improve the performance and stability of the equipment and repair possible software vulnerabilities.
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