What are the differences in precision of Mitsubishi FA20S slow wire in different industry applications?

Author:           Date:2025-03-18

The precision of Mitsubishi FA20S slow wire has the following differences in different industry applications:
1. Mold manufacturing industry
-Injection mold: It is usually required to control the dimensional accuracy of the cavity and core within ± 3 μ m to ensure the dimensional accuracy and appearance quality of the injection molded product. Mitsubishi FA20S can well meet this requirement. For some high-precision small injection molds, a surface roughness of Ra0.1 μ m-Ra0.2 μ m may be required to ensure a smooth surface of the injection molded parts. Mitsubishi FA20S's optimal surface roughness of ≤ Ra0.2 μ m can also meet this requirement.
-Stamping die: The cutting edge size accuracy of the punching die requires high precision, generally within ± 2 μ m - ± 3 μ m. The machining contour size accuracy of Mitsubishi FA20S can reach ± 3 μ m, which can meet the requirements. For some small parts in stamping molds, such as precision springs, higher shape accuracy and surface quality may be required, and the control accuracy of the segment difference and drum shape is ± 2 μ m to ensure the accuracy of the mold.
2. Electronic manufacturing industry
-* * Chip packaging * *: It is necessary to process pin frames and other structures with extremely high precision, requiring a dimensional accuracy of ± 1 μ m - ± 2 μ m. Although the Mitsubishi FA20S has a contour dimensional accuracy of ± 3 μ m, it can also meet some of the requirements by optimizing the process. The surface roughness is usually required to be below Ra0.1 μ m to reduce contact resistance, etc. Mitsubishi FA20S still has some room for improvement in this regard.
-Circuit board manufacturing: The vias, circuits, and other components on the circuit board require high positional and dimensional accuracy, with a general positional accuracy of ± 2 μ m - ± 3 μ m. The Mitsubishi FA20S can meet this requirement. For some high-end circuit boards, the surface roughness requirement is between Ra0.2 μ m and Ra0.3 μ m, which can adapt well.
3. Aerospace industry
-* * Engine components * *: For example, the surface accuracy of the blades needs to be controlled within ± 1 μ m - ± 2 μ m. The ± 3 μ m machining contour size accuracy of Mitsubishi FA20S can basically meet the requirements, but further improvement may be needed in some ultra-high precision demand scenarios. The surface roughness is usually required to reach Ra0.1 μ m-Ra0.15 μ m to reduce air flow resistance, etc. Mitsubishi FA20S needs to meet this requirement through special processes.
-Aircraft structural components: The dimensional accuracy of the connecting holes and other components of the structural components is generally required to be within ± 2 μ m - ± 3 μ m, and its accuracy can meet the requirements. The surface quality requirements for some key structural components are also very high, such as fatigue performance, which has strict requirements for surface roughness, usually ranging from Ra0.2 μ m to Ra0.3 μ m, which can be well guaranteed.
4. Precision machining industry
-* * Optical Instruments * *: The fixed components of optical lenses require extremely high dimensional and shape accuracy, generally within ± 1 μ m - ± 2 μ m. Mitsubishi FA20S can meet this requirement through precise debugging and process optimization. The surface roughness is usually required to be between Ra0.1 μ m and Ra0.2 μ m, which can reach the corresponding level.
-* * Medical Devices * *: Components of instruments implanted in the human body, such as artificial joints, with dimensional accuracy requirements of ± 2 μ m - ± 3 μ m and surface roughness requirements of Ra0.1 μ m - Ra0.2 μ m. The precision and surface quality control of Mitsubishi FA20S can meet its safety and reliability requirements.

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