How does the accuracy of the Mitsubishi FA20S jogging wire vary in different industry applications?

Author:           Date:2025-03-12

Mitsubishi FA20S jogging wire accuracy in different industry applications have some of the following main differences:
1, mold manufacturing industry
- **Injection mold**: Usually the dimensional accuracy of the cavity and core is required to be controlled at about ±3μm to ensure the dimensional accuracy and appearance quality of the injection molded products, and the Mitsubishi FA20S can well meet this demand. For some high-precision small injection molds, may require the surface roughness to reach Ra0.1μm - Ra0.2μm, to ensure that the surface of the injection molded part is smooth, Mitsubishi FA20S optimal surface roughness ≤ Ra0.2μm can also meet.
- ** stamping die **: punching die edge size accuracy requirements are high, generally in the ± 2 μm - ± 3 μm, Mitsubishi FA20S processing profile size accuracy of up to ± 3 μm can meet. For some tiny parts in the stamping die, such as precision springs, etc., may require higher shape accuracy and surface quality, its section difference, drum shape control accuracy of ± 2μm can protect the accuracy of the mold.
2、Electronic manufacturing industry
- ** chip packaging **: need to process the pin frame and other structures with very high precision, requiring dimensional accuracy of ± 1μm - ± 2μm, Mitsubishi FA20S although the contour of the processing dimensional accuracy of ± 3μm, but through the optimization of the process and so on can meet some of the needs. Surface roughness is usually required to be below Ra0.1μm to reduce contact resistance, etc. In this regard, the Mitsubishi FA20S still has some room for improvement.
- **Circuit board manufacturing **: circuit boards, such as through-holes, lines, etc. on the positional accuracy and dimensional accuracy of the higher requirements, the general positional accuracy of ± 2 μm - ± 3 μm, the Mitsubishi FA20S can meet. For some high-end circuit boards, surface roughness requirements in Ra0.2μm - Ra0.3μm, it can better adapt.
3、Aerospace industry
- **Engine parts**: such as blade profile accuracy control requirements in ± 1μm - ± 2μm, Mitsubishi FA20S ± 3μm machining profile dimensional accuracy can basically meet, but in some ultra-high-precision demand scenarios may need to be further enhanced. Surface roughness is usually required to reach Ra0.1μm - Ra0.15μm to minimize airflow resistance, etc., which Mitsubishi FA20S needs to satisfy through a special process.
- **Aircraft structural components**: The dimensional accuracy of the connection holes etc. of the structural components is generally required to be ±2μm - ±3μm, which can be satisfied by its accuracy. For some key structural components of the surface quality requirements are also very high, such as fatigue performance and other surface roughness has strict requirements, usually in Ra0.2μm - Ra0.3μm, which can be better guaranteed.
4, precision machining industry
- * * * optical instruments * * *: the fixed parts of optical lenses, etc. on the dimensional accuracy and shape accuracy requirements are extremely high, usually in ± 1μm - ± 2μm, Mitsubishi FA20S through accurate debugging and process optimization can meet. Surface roughness is usually required to be in the range of Ra0.1μm - Ra0.2μm, and the Mitsubishi FA20S can meet the corresponding level.
- **Medical devices**: Implanted parts such as artificial joints require dimensional accuracy of ±2μm - ±3μm and surface roughness of Ra0.1μm - Ra0.2μm, and the Mitsubishi FA20S can meet the safety and reliability requirements with its precision and surface quality control.

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