NILES ZP12 Profile Grinding Machine Introduction

Author:           Date:2025-03-05

The ZP12 profile grinding machine from KAPP NILES (Germany) is a machine designed for high-precision gear machining in the fields of heavy machinery, energy and transport. The following is its core information:

I. Technical Parameters

Maximum machining diameter: 1250mm (1000mm with tailstock)  

Module range: 25-40mm (different configurations may be adjusted)  

Size of working table: 910mm in diameter, maximum load capacity 6000kg  

Grinding wheel parameters:  

  - Diameter: 250-350mm (can be trimmed to a minimum of 180mm)  

  - Width: 100-130mm  

Motor power: 25/40kW (tool shaft drive)  

Stroke & Angle:  

  - Stroke length: 740mm  

  - Screw angle range: -45° to +120  

Second, machine features

1. High precision machining:

   - Adopting profile grinding technology, combined with CNC grinding wheel dressing system, the precision of tooth shape can reach ISO 2-1 grade and stable at 3 grade.  

   - The grinding wheel spindle adopts hydrostatic bearing to ensure stability under high speed rotation.  

 

2. Multifunctionality:

   - It supports internal and external gear grinding, and can process complex tooth shapes such as involute teeth, spline teeth, and arc teeth.  

   - Equipped with worm rolling grinding function to meet diversified needs.  

3. Automation and efficiency: 

   - Integrated CNC control system (e.g. KAPP D200) supports 5-axis linkage and easy operation.  

   - Adopting deep and slow feed and strong cooling technology to reduce the number of rough grinding times and reduce the risk of grinding burns.  

4. Durable design:

   - Heavy-duty cast iron bed and hydrostatic guideway ensure long-term operational stability.  

   - It can be equipped with internal grinding accessories to extend the processing range.  

Application Fields

Energy industry: wind power gear box, large modulus gears of hydropower equipment.  

Transportation facilities: high-speed railway, transmission gears of moving vehicles and aerospace precision parts.  

Heavy machinery: mining equipment, heavy-duty gears in construction machinery.  

Industrial transmission: high-precision reducer, the key components of large gearboxes.  

Operation and Maintenance

Grinding wheel dressing: using diamond roller online dressing, need to regularly check the roller wear and belt status, to avoid tooth surface vibration pattern.  

Cooling system: adopting high efficient coolant circulation to control the grinding temperature and prevent tooth surface burns.  

Safety protection: Equipped with fault diagnosis system, wear protective equipment during operation to avoid contact with high-speed rotating parts.  

V. Precautions

Parameter optimisation: Adjust the cutting speed (30-40m/s) and feed according to the material (e.g. hardened steel, titanium alloy) to balance efficiency and tool life.  

Grinding burns: Avoid excessive stroke speed and use suitable grinding wheels (e.g. CBN grinding wheels) to reduce thermal impact.  

Regular maintenance: check the spindle bearings, guideway lubrication and hydraulic system to ensure long-term accuracy and stability.  

With its high precision, high rigidity and intelligent features, ZP12 profile gear grinding machine has become the first choice of equipment for large gear finishing, especially suitable for industrial scenarios that require high reliability and durability.

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