Used Mazak INTEGREX 200IIIST CNC turning lathe
In the competitive landscape of modern manufacturing, multi-tasking machines have redefined productivity. The Mazak INTEGREX series, renowned for its "Done-in-One" philosophy, stands as a pinnacle of engineering excellence. For businesses looking to expand their technical capabilities without the heavy price tag of new equipment, investing in high-quality used machine tools is a strategic move. This guide focuses on the Mazak INTEGREX 200IIIST (Stock No: 811043), a versatile powerhouse designed for complex component manufacturing.
The INTEGREX 200IIIST is not merely a CNC lathe; it is a sophisticated fusion of a turning center and a full-function machining center. Originating from Japan, this machine embodies precision and durability. In the secondary market, finding a unit with such comprehensive specifications—including five-axis capability and dual spindles—is a rare opportunity for forward-thinking machine shops. Let’s explore the technical nuances that make this machine a top-tier asset.
Technical Specification Analysis: Multi-Axis Capability
The Mazak INTEGREX 200IIIST offers an impressive range of motion across its multiple axes. With an X-axis travel of 580mm and a Z-axis travel of 1045mm, it provides a generous work envelope for a wide variety of part sizes. The B-axis is a standout feature, offering a tilting range of -30° to +195°. This allows for complex contouring and multi-angle hole drilling, effectively turning the machine into a 5-axis simultaneous processor.
Furthermore, the inclusion of a W-axis with 1050mm of travel facilitates the movement of the sub-spindle. The maximum distance between the main and sub-spindle is 1200mm, providing ample clearance for long workpieces or complex tooling setups. For those following a used machine tools buying guide, the integrity of these axis movements and the precision of the ball screw drives are paramount indicators of the machine's overall value.
Spindle Performance: High-Speed Built-in Motor Technology
At the heart of the INTEGREX 200IIIST is its high-performance spindle system. The main spindle utilizes a built-in motor design, reaching speeds up to 12000 RPM. This technology minimizes vibration and heat generation, which is essential for achieving superior surface finishes and maintaining tight tolerances during high-speed milling operations. The sub-spindle, with a 4000 RPM capacity, complements the main spindle by allowing for seamless part transfers.
The dual-spindle configuration is a game-changer for throughput. It enables the machine to process the front and back of a part in a single cycle, eliminating the need for manual intervention and reducing the risk of setup errors. When evaluating used machine tools, the condition and speed of the spindles are critical factors, and the 12000 RPM capability of this Mazak unit places it in the high-performance category for modern materials.
Tooling and Magazine Efficiency: The KM63B Interface
Tooling flexibility is vital for multi-tasking machines. This unit is equipped with a 36-tool magazine using the KM63B tool shank type. The KM interface is celebrated for its exceptional clamping force and radial accuracy, making it ideal for both heavy-duty turning and high-precision milling. The chain-type magazine ensures smooth and rapid tool changes, which significantly reduces idle time between operations.
With 36 slots, operators can set up a wide array of tools to handle diverse jobs without frequent re-tooling. This is particularly beneficial for shops specializing in small-batch, high-complexity parts. In the context of used machine tools, a well-maintained chain-type ATC (Automatic Tool Changer) represents a reliable automation component that enhances the machine's long-term ROI.
Japanese Engineering Excellence: Why Origin Matters
The "Made in Japan" label on a Mazak machine is a hallmark of quality. The INTEGREX 200IIIST was built with rigorous attention to structural rigidity and thermal stability. Japanese manufacturing standards ensure that the machine's base and columns can withstand the stresses of multi-axis machining while maintaining micron-level accuracy. This inherent quality is what makes Mazak a preferred brand in the used machine tools market.
Additionally, the machine features a chain-type chip conveyor, an essential component for high-volume production. Efficient chip removal prevents thermal deformation and protects the internal components of the machine. When purchasing used equipment, the presence of original, high-quality peripherals like this conveyor indicates that the machine was configured for professional, industrial-grade performance.
Strategic Application: Optimizing Production for Complex Components
The versatility of the INTEGREX 200IIIST makes it suitable for a vast range of industries. In the aerospace sector, it can efficiently machine turbine components and complex valve bodies. In the medical industry, its precision is utilized for manufacturing orthopedic implants and surgical instruments. The machine's ability to handle both turning and milling in one setup also makes it a favorite for high-performance automotive parts and intricate mold inserts.
For a machine shop, adding this level of multi-tasking capability means being able to bid on more complex projects that were previously out of reach. The 210mm table size and the extensive B-axis range allow for the processing of prismatic parts that would typically require multiple machines. This consolidation of processes is the core value proposition of the INTEGREX series in the used machine tools market.
Used Machine Tools Buying Guide: Evaluating the Mazak INTEGREX 200IIIST
When finalizing a purchase in the used machine tools sector, it is important to look at the synergy of the machine's features. The Mazak INTEGREX 200IIIST (Stock No: 811043) offers a balanced combination of speed, reach, and tool capacity. Prospective buyers should verify the smoothness of the ball screws and the spindle's runout at high speeds. Given Mazak's global presence, sourcing parts and finding technical documentation is straightforward, which adds to the machine's long-term viability.
Ultimately, the decision to acquire this machine should be based on its ability to reduce lead times and improve part quality. By integrating multiple operations into a single platform, the INTEGREX 200IIIST reduces the cost per part and maximizes floor space efficiency. For any precision engineering firm, this machine represents a high-value investment that can drive significant growth and operational excellence.
Frequently Asked Questions
Q: What are the primary benefits of the B-axis on the INTEGREX 200IIIST?
A: The B-axis provides a tilting range of -30° to +195°, enabling the machine to perform 5-axis simultaneous machining and reach difficult angles on a workpiece without multiple setups, ensuring higher accuracy.
Q: Is the 12000 RPM spindle suitable for all materials?
A: Yes, the 12000 RPM built-in motor spindle is highly versatile. It excels in high-speed machining of aluminum and non-ferrous metals while providing enough torque for precision finishing of steel and exotic alloys.
Q: What makes the KM63B tool interface better than standard BT40?
A: The KM63B interface offers superior connection rigidity and higher precision at high speeds due to its face and taper contact. This results in better surface finishes and longer tool life during complex milling tasks.
Q: How does the sub-spindle improve production efficiency?
A: The sub-spindle allows for the automatic transfer of parts from the main spindle to the sub-spindle. This enables the machine to finish the second side of a part automatically, achieving "Done-in-One" production.
Q: What should I consider regarding the footprint of this used machine?
A: While the INTEGREX 200IIIST is a compact multi-tasking machine, you must account for the 1045mm Z-axis travel and the space required for the chain-type chip conveyor to ensure proper workflow in your facility.
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Boring Machine Bore Diameter: How to Choose the Right Machining RangeChoosing the correct boring machine bore diameter starts with the workpiece, not the machine catalogue. The finished bore, existing hole condition, access length and material determine whether a machine can complete the job efficiently. A quoted maximum diameter alone does not show whether the machine can enter the smallest hole or maintain a practical setup across the full machining range. Start with the workpiece and the finished bore Record the smallest and largest bore diameters that the machine must produce. Also note whether the hole is a through bore, blind bore, stepped bore or aligned set of holes. Measure the available access around the workpiece and the distance from the mounting position to the bore centerline. The minimum bore diameter must allow the boring bar, cutting tool and any required support components to enter the hole with safe clearance. The maximum bore diameter must include the actual cutting diameter required after considering the existing hole, machining allowance and finishing pass. If a job involves several bore sizes, use the complete range rather than selecting the machine from the largest size only. Use the real boring machine working range Workpiece condition Range to verify Why it matters Small existing hole Minimum tool and bar entry diameter Determines whether the tool can reach the bore without interference. Large repair bore Maximum finished cutting diameter Confirms that the machine can remove the required material and finish the bore. Deep or offset bore Boring bar length and support position Controls reach, clearance and the usable portion of the diameter range. Stepped or multiple bores Complete diameter sequence Shows whether one configuration can cover the job without repeated changes. The usable boring machine working range is narrower than a headline range when the workpiece requires a long reach, large material removal or restricted access. Confirm the machine's operating diameter at the required boring bar length, because a configuration suitable for a short bore may not provide the same practical capability at greater depth. Match boring bar length, tooling and material Boring bar length should be based on the distance from the mounting point to the deepest cutting location. Select the shortest bar that reaches the required position while preserving clearance. Excessive length can reduce rigidity and limit practical cutting conditions, especially in hard steel or interrupted repair surfaces. Tool selection also affects the usable bore range. Small diameters may require compact cutters and suitable insert clearance; larger diameters may require a different bar, cutter arrangement or support method. Cast iron, carbon steel, alloy steel and other materials can require different cutting tools and machining approaches. These choices should be confirmed together with the diameter and reach rather than treated as separate specifications. Submit actual dimensions for configuration confirmation Before ordering, provide the supplier with the smallest and largest finished bore, existing bore sizes, bore depth, workpiece material, machining allowance, access restrictions and required bore locations. A drawing or clear dimensional sketch allows the supplier to confirm the machine range, boring bar length and tooling configuration for the actual repair or production task. FAQ Is the maximum bore diameter enough for machine selection? No. The minimum bore, required reach, cutting allowance and tool clearance are equally important. A machine may reach the largest diameter while being unsuitable for the smallest hole or deepest section. How does boring bar length affect the machining range? A longer bar extends reach but can change the practical working range because access, rigidity and tool clearance become more restrictive. Confirm the diameter range at the required reach. What information should be sent for a bore range check? Send the real workpiece drawing or dimensions, finished bore range, existing hole sizes, bore depth, material, allowance and access conditions. These details support configuration confirmation before purchase.
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Boring Machine Applications in Construction Equipment RepairWhen a pin joint develops play, replacing the pin alone may not solve the problem. Wear can leave the housing bore oval, tapered or out of alignment. A boring machine for construction equipment repair restores the bore so the joint can be fitted with a correctly sized pin or bush. This work is often performed on the machine in the field when removing a large component would add substantial downtime. Where bore wear occurs on construction equipment Repeated articulation, impact loading, inadequate lubrication and contamination can wear the bores that support pins and bushes. The repair target is the damaged joint bore, not simply the visible pin. Before machining, the technician needs to identify the joint layout, access, material condition and the relationship between connected bores. Equipment Typical bore Repair purpose Excavator Boom, arm and bucket pin bores Restore pin fit and joint alignment Loader Lift-arm and bucket pivot bores Correct wear at heavily cycled pivots Backhoe Dipstick, boom and stabilizer pin bores Re-establish fit across linkage joints Crane Boom and linkage pivot bores Address wear at structural articulation points Hydraulic equipment Cylinder-end and mounting pin bores Restore the connection between cylinder and structure How boring repair addresses the damage Construction equipment boring repair typically starts with inspection and measurement. The repair team checks bore diameter, roundness, wear pattern and alignment with related bores. If the housing is suitable for repair, a portable line boring setup machines the damaged bore to a controlled, consistent diameter. Depending on the repair plan, the bore may then receive a bush, or be finished to suit the specified pin or bearing arrangement. Where two or more bores form one pivot line, their alignment matters as much as the individual diameters. Machining them in a common setup can help restore the intended axis. The required dimensions and fit should come from the equipment specification or an agreed repair drawing; they should not be assumed from the pin size alone. Field conditions shape the repair plan Access, nearby structures, available setup space and the condition of the surrounding material affect whether on-site boring is practical. Cracks, severe distortion, damaged welds or a bore near a highly loaded structural area may require additional inspection or a different repair sequence. The machine must also be isolated and securely supported before work begins, following site and equipment safety procedures. For a field assessment, document the machine and joint location, report the symptoms, and provide measurements or photographs where available. Confirm whether connected bores need to be machined on the same axis, whether a bush will be installed, and what final fit is required. These details help establish a realistic repair scope before equipment is mobilized. Frequently asked questions Which excavator parts commonly need bore repair? Boom, arm and bucket pin joints are common locations, as are other pivot connections showing looseness or uneven wear. Inspection determines whether the bore, pin, bush or several parts need attention. Can loader pivot bores be repaired on site? Often, but feasibility depends on access, setup conditions, damage severity and the required machining sequence. A site assessment can establish whether portable boring is appropriate. Does every worn bore need a new bush? No. The repair method depends on the equipment design, bore condition and specified fit. Confirm the intended finished dimensions and component arrangement before machining.
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Boring Machine Cost Guide: What Affects the Price of Industrial Equipment?Two boring machines intended for similar repair work canreceive very different quotations because the price reflects more than the machine’s basic size. Machine type, working range, drive power, accuracy requirements, tooling and included automation all affect the final configuration. To compare a boring machine price accurately, compare the scope of supply and the job requirements, not just the headline figure. What drives the quotation? Price factor Why it affects cost Details to specify Machine type and setup Portable systems and larger stationary equipment have different structures and intended applications. Equipment type, work location and setup constraints Bore size and machining range Required diameter, bar length and travel determine the working envelope and compatible components. Minimum and maximum bore diameter, machining length and access Power and duty Drive requirements depend on the material, cutting conditions and expected workload. Workpiece material, typical jobs and operating frequency Accuracy and tooling Accuracy requirements and the tooling package influence component selection and what must be supplied. Required results, cutters, mounts and other tooling needs Automation and customization Controls, optional functions and non-standard configurations add scope to the build. Required automation, special interfaces and quantity Configuration matters more than a bare price A lower-priced machine may have a narrower machining range, fewer included tools or less automation. A higher quotation may include a broader configuration or options that are unnecessary for a particular job. Neither price alone establishes suitability. For a portable boring machine price comparison, check that the quoted setup can reach the bore, fit the available work area and perform the required operation. Accuracy should also be described in terms of the work to be done. Share the required result and relevant workpiece details so the supplier can quote a configuration against the application. Avoid comparing quotations that assume different tooling, accessories, automation or customization. Prepare information for a useful quote For a meaningful boring machine cost estimate, provide the bore diameter range, machining length, material, workpiece or equipment details, site access constraints and expected operating frequency. List required tooling, accuracy expectations, automation and any special mounting or interface requirements. Include the purchase quantity and identify which accessories should be included. Ask suppliers to show the proposed configuration and included items in the quotation. This makes differences easier to trace and helps prevent a low initial figure from omitting components needed for the intended work. Submit the same job information to each supplier when comparing offers. Frequently asked questions Why is one boring machine much cheaper than another? The machines may differ in type, working range, power, included tooling, accuracy-related configuration, automation or customization. Compare the quoted scope against the same application before judging the difference. What information is needed to quote a boring machine? Provide the required bore diameters and machining length, material, workpiece and site constraints, expected use, accuracy needs, tooling and automation requirements, customization details and order quantity. These details help suppliers quote a configuration suited to the job.
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Used Automatic Lathe Machine for Sale WorldwideUsed automatic lathe machines provide a practical route to high-volume turning capacity without the lead time and capital cost of new equipment. For worldwide buyers, condition verification and supplier capability determine whether a low purchase price becomes a reliable production asset. Used Automatic Lathe Machine for Sale Worldwide What Buyers Should Assess A well-maintained cam-operated or CNC automatic lathe can retain stable repeatability for years when spindle bearings, guideways, collets, lubrication, and control components are within specification. Typical remaining service life is 5-12 years for a properly rebuilt machine, but heavily worn feed systems, obsolete controls, and unavailable parts create material selection risk. Machine type Typical work Used price range Main risk Cam automatic lathe Small pins, screws, fittings US$3,000-15,000 Cam and clutch wear Single-spindle CNC lathe Precision shafts, bushings US$8,000-35,000 Control and servo age Swiss-type CNC lathe Medical and electronics parts US$18,000-80,000 Guide bushing accuracy Inspection Before Shipment Checkpoint Acceptance focus Spindle Measure runout, noise, heat, and speed stability Axes and slides Check backlash, repeatability, way damage, and lubrication Tooling system Confirm collet, turret, feeder, and change-part availability Trial cutting Verify diameter, surface finish, cycle time, and scrap rate Electrical system Test alarms, drives, safety devices, and documentation Request a cold-start video, spindle runout report, sample-part test, machine serial number, and packing photographs. Accuracy claims should be supported by measured results, not appearance or repainting. China Supplier Value Established China-based suppliers combine broad used-machine sourcing with competitive refurbishment costs and export packing experience. Prefer suppliers able to provide inspection records, relevant quality certification, export documents, remote commissioning support, and stocked wear parts such as collets, belts, seals, sensors, relays, and hydraulic components. Cost item Direct as-is purchase Inspected Chinese supplier Initial price Lower Moderate Condition evidence Often limited Test data and video Export support Buyer-managed Crating and documentation After-sales response Uncertain Parts and technical support FAQ Can a used automatic lathe hold tight tolerances? Yes, after measured verification, alignment, and trial cutting; condition matters more than machine age. What accuracy should be checked? Check spindle runout, axis backlash, repeat positioning, workpiece diameter variation, and surface finish. Are old controls a concern? Yes. Confirm backup availability, drive condition, electrical drawings, and an upgrade path before purchase. Should buyers choose rebuilt equipment? Choose rebuilding when it includes documented replacement of wear components and a witnessed test, not cosmetic painting alone. Which spare parts should be ordered initially? Order consumable seals, belts, collets, sensors, contactors, filters, and model-specific tooling where available. Can a Chinese supplier arrange worldwide delivery? Experienced exporters can arrange seaworthy packing, shipping documents, and remote installation guidance. Choose a reliable Chinese supplier that can prove machine condition, support export delivery, and quote the right configuration for your current parts. Request a current quotation with inspection data before ordering.
